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Mori Seiki Ex Alarm List [exclusive] May 2026

Mori Seiki (DMG MORI) EX Series — Alarm List Write-up

Overview

The Mori Seiki EX series (now DMG MORI EX) are high-performance CNC turning centers known for rigidity, accuracy, and productivity in metalworking. The alarm (error) system on these machines provides numeric and sometimes alphanumeric codes that indicate faults in drives, spindle, axes, probes, I/O, PLC, servo, following errors, temperature, encoder issues, and safety/interlocks. Correct interpretation of alarms is critical for safe, fast troubleshooting and minimizing downtime.

EX0491: SPINDLE SPEED ABNORMAL – The actual spindle RPM deviates significantly from the programmed speed, often due to excessive load or parameter errors. Hydraulic & Lubrication Alarms

Triggered when an E-stop button is pressed or there is a fault in the E-stop circuit. EX0151 (Coolant Level Low): mori seiki ex alarm list

Check the Message: On the MAPPS or Fanuc screen, press the [MESSAGE] or [ALARM] hard key. EX alarms usually provide a text string (e.g., EX0501 LUBRICATION PRESSURE LOW).

Troubleshooting workflow (concise)

  1. Record full alarm code(s) and exact message.
  2. Stop machine and secure workpiece/tool as required.
  3. Consult the machine alarm manual for the precise code meaning.
  4. Check obvious safety conditions (E-stop, doors, coolant, air pressure).
  5. Inspect connectors, cables, fuses, and indicator LEDs on drives/PSUs.
  6. Attempt safe manual movements/homing to isolate axis or subsystem.
  7. Clear the alarm and re-run a single-step cycle/test.
  8. Replace faulty sensors, encoders, or modules as indicated.
  9. If unresolved, contact authorized service with recorded alarm history and steps taken.

Alarm: 9001 / EMERGENCY STOP

: Often indicates that PC spec parameters have been cleared or corrupted. General Troubleshooting Steps Check Physical Conditions : Verify air and hydraulic pressures are stable under load. Inspect Sensors

Trend analysis example

If EX1011 LUBRICATION PRESSURE LOW happens every Monday morning, the lube pump may be losing prime over weekends. Install a check valve or run a lubrication cycle (M70) on startup. Mori Seiki (DMG MORI) EX Series — Alarm

Common Mori Seiki Ex Alarms

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Mori Seiki (DMG MORI) EX Series — Alarm List Write-up

Overview

The Mori Seiki EX series (now DMG MORI EX) are high-performance CNC turning centers known for rigidity, accuracy, and productivity in metalworking. The alarm (error) system on these machines provides numeric and sometimes alphanumeric codes that indicate faults in drives, spindle, axes, probes, I/O, PLC, servo, following errors, temperature, encoder issues, and safety/interlocks. Correct interpretation of alarms is critical for safe, fast troubleshooting and minimizing downtime.

EX0491: SPINDLE SPEED ABNORMAL – The actual spindle RPM deviates significantly from the programmed speed, often due to excessive load or parameter errors. Hydraulic & Lubrication Alarms

Triggered when an E-stop button is pressed or there is a fault in the E-stop circuit. EX0151 (Coolant Level Low):

Check the Message: On the MAPPS or Fanuc screen, press the [MESSAGE] or [ALARM] hard key. EX alarms usually provide a text string (e.g., EX0501 LUBRICATION PRESSURE LOW).

Troubleshooting workflow (concise)

  1. Record full alarm code(s) and exact message.
  2. Stop machine and secure workpiece/tool as required.
  3. Consult the machine alarm manual for the precise code meaning.
  4. Check obvious safety conditions (E-stop, doors, coolant, air pressure).
  5. Inspect connectors, cables, fuses, and indicator LEDs on drives/PSUs.
  6. Attempt safe manual movements/homing to isolate axis or subsystem.
  7. Clear the alarm and re-run a single-step cycle/test.
  8. Replace faulty sensors, encoders, or modules as indicated.
  9. If unresolved, contact authorized service with recorded alarm history and steps taken.

Alarm: 9001 / EMERGENCY STOP

: Often indicates that PC spec parameters have been cleared or corrupted. General Troubleshooting Steps Check Physical Conditions : Verify air and hydraulic pressures are stable under load. Inspect Sensors

Trend analysis example

If EX1011 LUBRICATION PRESSURE LOW happens every Monday morning, the lube pump may be losing prime over weekends. Install a check valve or run a lubrication cycle (M70) on startup.

Common Mori Seiki Ex Alarms

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